一种用于滚动轴承故障诊断的脉冲增强提取方法
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TH165+.3;TH133.33

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国家自然科学基金资助项目(U1708257)


A pulse enhancement extraction method for fault diagnosis of rolling bearing
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    摘要:

    针对齿轮箱滚动轴承发生故障时,其故障脉冲被强烈干扰信号湮没而导致故障特征难以提取的难题,提出了基于脉冲增强提取的滚动轴承故障诊断方法。基于表征故障脉冲周期性的包络谱,构建了能指示振动信号中故障脉冲强度的脉冲提取算子(PEO);考虑到微弱故障信号特征增强的需求,结合最小熵解卷积(MED)构造了脉冲增强提取算子指标(PEEO),用于评价 MED 不同滤波长度对故障脉冲增强的效果;构建基于 MED 滤波长度、脉冲频率以及 PEEO 的三维滤波模型,利用三维滤波谱 PEEO 峰值定位 MED 最优滤波长度并指示脉冲增强信号特征频率,获取最优脉冲增强信号的同时实现齿轮箱滚动轴承故障特征的提取。仿真分析和实验验证结果表明,该方法可以有效增强轴承故障脉冲,并在最优脉冲增强信号 PEEO 幅值谱中呈现显著的轴承故障特征,实现了齿轮箱滚动轴 承微弱故障的诊断,且与典型方法相比具有明显优势。

    Abstract:

    When the rolling bearing of the gearbox failed, the fault pulse is annihilated by the strong interference signals, which makes it difficult to extract the fault characteristics. To solve this dilemma, a fault diagnosis method of rolling bearing based on pulse enhancement extraction is proposed. Based on the envelope spectrum that characterized the periodicity of the fault pulse, a Pulse Extraction Operator index (PEO) is constructed to evaluate the strength of the fault pulse in the vibration signal. Taking the need for enhancement of the weak fault signal features into account, a Pulse Enhancement Extraction Operator index (PEEO) is constructed combined with the Minimum Entropy Deconvolution (MED), which can evaluate the effect of different MED filter lengths on fault pulse enhancement. Then a three-dimensional filter model based on MED filter length, pulse frequency and PEEO is formed. With the PEEO peak value, the optimal filter length of the MED and the characteristic frequency of the pulse-enhanced signal can be located, and the fault features of gearbox rolling bearing can be extracted while obtaining the optimal pulse enhancement signal. Simulation analysis and experimental verification results show that this method can effectively enhance the pulse of bearing fault, and present significant bearing fault characteristics in the PEEO amplitude spectrum of the optimal pulse enhancement signal, so as to realize the diagnosis of weak fault of gearbox rolling bearing. The comparison also shows the advantages.

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冯 坤,李业政,胡明辉.一种用于滚动轴承故障诊断的脉冲增强提取方法[J].振动工程学报,2023,36(2):582~592.[FENG Kun, LI Ye-zheng, HU Ming-hui. A pulse enhancement extraction method for fault diagnosis of rolling bearing[J]. Journal of Vibration Engineering,2023,36(2):582~592.]

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  • 在线发布日期: 2023-05-11
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