RV减速器行星齿轮及摆线齿轮局部故障IAS响应分析
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昆明理工大学机电工程学院

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TH132.41;TH165

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国家自然科学基金资助项目(52165067);云南省教育厅高校服务重点产业科技项目(FWCY-ZNT2024007);云南省基础研究计划基础研究专项重点项目(202401AS070619);国家建设高水平大学公派研究生项目(202408530186)。


Analysis of IAS Responses to Localized Faults in Planet and Cycloidal Gears of RV Reducer
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    摘要:

    RV减速器是工业机器人的核心部件之一,研究其齿轮故障相关的信号特性对工业机器人故障诊断和健康维护具有重要意义。齿轮的时变啮合刚度是影响齿轮系统动力学性能的关键因素,本文首先分析了正常状态、行星齿轮和摆线齿轮局部故障状态下行星级与摆线针齿级的时变啮合刚度;在此基础上,将时变啮合刚度作为RV减速器纯扭转动力学模型的内部激励,生成瞬时角速度(Instantaneous Angular Speed, IAS)仿真信号,分析并揭示了不同齿轮局部故障对应的IAS动态响应行为及信号特性。结果表明,行星齿轮与摆线齿轮局部故障表现出相同的故障周期,但由于摆线齿轮的啮合重合度高于渐开线齿轮,摆线齿轮故障齿参与啮合时产生的单次异常信号跳动范围较大,而行星齿轮故障引起的异常信号跳动范围较小;在阶次谱中,行星齿轮局部故障状态下行星级啮合阶次周围出现较明显的与故障阶次相关的边带谐波,而摆线齿轮局部故障状态下摆线-针齿级啮合阶次周围出现较明显的与故障阶次相关的边带谐波。这些信号特性可用于行星齿轮与摆线齿轮局部故障的有效识别。最后,通过RV减速器传动试验台进行实验验证,利用伺服电机自带编码器采集RV减速器在正常状态、行星齿轮局部故障状态及摆线齿轮局部故障状态下的IAS信号,分析实验信号并验证了行星齿轮与摆线齿轮局部故障对应的不同动态响应行为与特性,有效实现了对行星齿轮与摆线齿轮局部故障的识别。

    Abstract:

    The RV reducer is a critical component of industrial robots, and studying the signal characteristics related with its gear faults is of significant importance for fault diagnosis and health maintenance. Gear time-varying meshing stiffness is a key factor influencing the dynamic response of gear systems. This study first analyzes the time-varying meshing stiffness of planetary and cycloidal-pin stages under normal, planet gear fault, and cycloidal gear fault conditions. And the time-varying meshing stiffness is used as internal excitation for the pure torsional dynamic model of the RV reducer to generate instantaneous angular speed (IAS) simulation signals. The dynamic behaviors and signal characteristics corresponding to different gear faults are analyzed and revealed. The results show that planet and cycloidal gear faults exhibit the same fault period. However, due to the higher contact ratio of cycloidal gear compared to involute gear, the abnormal signal jitter caused by cycloidal gear faults is greater in range, whereas the jitter caused by planet gear faults is smaller. In the order spectrum, planet gear fault result in significant fault-related sideband harmonics around the planetary-stage meshing order, while cycloidal gear faults produce prominent fault-related sideband harmonics around the cycloidal-pin meshing orders. These signal characteristics can effectively distinguish between planet and cycloidal gear faults. Finally, experimental verification was conducted using an RV reducer test rig. IAS under normal, planet gear fault, and cycloidal gear fault conditions were collected using a built-in encoder of the servo motor. Analysis of the experimental signals confirmed the distinct dynamic response behaviors and characteristics corresponding to different gear faults, enabling effective fault identification for planetary and cycloidal gears.

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  • 收稿日期:2024-10-24
  • 最后修改日期:2025-01-10
  • 录用日期:2025-02-13
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