轮装制动盘螺栓载荷测试及有限元分析
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U270.35

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中央高校基本科研业务费专项资金资助项目(PHD2023?015);国家自然科学基金资助项目(11790281)


Load test and finite element analysis of wheel‑mounted brake disc bolts
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    摘要:

    制动盘螺栓对于确保高速动车组制动可靠性和运行安全性非常重要。本研究使用高速动车组制动盘螺栓载荷测试技术,对中国客运专线的轮装制动盘螺栓载荷进行线路测试,获得制动盘螺栓载荷动态时间历程。螺栓载荷包括拉伸载荷、径向弯矩和周向弯矩。通过建立轮装制动盘车轮结构有限元模型,模拟仿真在有轮轨接触下车轮高速旋转过程中螺栓受载情况,并与试验结果进行对照。结果表明,拉伸载荷、径向弯矩和周向弯矩与列车运行速度密切相关。运行速度越大,螺栓载荷的变化越大,且这些载荷随着车轮转动呈周期性变化。同时,各载荷信号上还存在由轮轨激扰引起的小波形。有限元仿真结果表明螺栓杆上各个截面的径向弯矩大小和方向并不一致。车轮内外结构的不对称性将导致螺栓杆上左侧截面的弯矩大于右侧截面的弯矩。

    Abstract:

    Brake disc bolts are important to ensure the braking reliability and the operation safety of electric multiple units (EMU).Based on the load test technique of braking disc bolts, an experiment was conducted on the wheel-mounted braking disc bolts of the Chinese high-speed train to obtain the data of the dynamic loads, including the tensile load, the radial bending moment and the circumferential bending moment. By establishing a finite element model of the wheel-mounted braking disc bolts with the wheel-rail contact, the bolt loads under high-speed rotation are simulated and compared with test results. According to the test results and the simulation results, it indicates that the braking disc bolt loads are closely related to the operating speed of EMU. The higher the operating speed is, the bigger the variation of the bolt load will be. The loads of the braking disc bolt change periodically with the wheel rotation. When the wheel rotates once, the bolt load changes once. Meanwhile, there are some small waves on each load signal, which is caused by the wheel-rail excitation. With an increase of the operation speed, the vibration of wheel increases, and the bolt load fluctuation also increases. The results of the finite element model show that the values and directions of the radial bending moments at different positions are inconsistent. Due to the asymmetry of the wheel structure, the radial bending moment at the left cross section of the bolt is bigger than that of the right cross section.

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范童柏,任尊松.轮装制动盘螺栓载荷测试及有限元分析[J].振动工程学报,2024,37(11):1950~1958.[FAN Tong?bai, REN Zun?song. Load test and finite element analysis of wheel‑mounted brake disc bolts[J]. Journal of Vibration Engineering,2024,37(11):1950~1958.]

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  • 在线发布日期: 2024-12-10
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